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REV03 Motherboard Interposer Installation Guide

Install interposer boards on your REV03 Motherboard

    This guide is for installing the Vacuum Sensor Interposer Boards. Some early units of the LumenPnP shipped with a standard vacuum sensor on the motherboard that has a signal swing of a few hundred units. Because of some variability in the components used, this swing can be too small to get a usable signal for vacuum part-pick detection. This installation makes the signal swing much larger, making it easier to get a usable signal from the sensor.

    We’re sorry about this! In our internal testing of this feature, we found that the swing was large enough to detect a missed pick accurately, but we didn’t test comprehensively enough to ensure it was always the case for every board. We’ve changed the way we test features before boards leave our facility to catch these types of issues.

    Timing

    This process should take about 60 minutes.

    Tools Needed

    • Hot Air Gun
    • Soldering Iron
    • Tweezers
    • Solder
    • Solder Wick
    • 2x Interposer PCBAs
    • Your REV03 Motherboard

    A photo of the tools specified above
    A photo of the unmodified motherboard

    Installation

    1. First, you’ll need to remove the existing vacuum sensors. You’ll find them near the USB-C connector labeled “VAC1” and “VAC2”. If your board looks like the image below, then you do not have the interposers installed and this guide is for you! If your vacuum sensors have a little green board between them and the motherboard, you’re all set and don’t need to perform this installation.

      Using your hot air gun, apply heat to the legs of one of the vacuum sensors on your motherboard. Wait until you see the solder become molten and shiny, then gently remove the sensor from the PCB using tweezers. Perform the same operation for the second sensor.

    A close-up view of the old sensors
    A photo of hot air being applied to the first sensor
    A photo of the first sensor removed
    A photo of hot air being applied to the second sensor

    1. Remove any remaining solder on the vacuum sensor pads. The pads need to be cleaned and flat for the interposer installation. Use solder wick (and flux if necessary) to remove any solder from the six pads that make up each vacuum sensor footprint. Clean up any excess flux or solder residue.
    A photo of solder wick being used to clean the pads
    1. Now you can install an interposer board. First, make sure you have the correct board orientation. The bottom of the board has six pads that match the vacuum sensor footprint on the board. Make sure they line up with the footprint and that a bit of the interposer board is hanging off of the edge of the motherboard.

    A photo of the front side of the interposer, with the three plated edges oriented towards the top
    A photo of the back side of the interposer
    Correct orientation

    A photo of the interposer placed on the motherboard, with the lower edge overhanging slightly

    Make sure the six pads of the footprint on the motherboard align with the six plated edges of the interposer board.

    A photo of the interposer on the motherboard from above, with red arrows pointing to the six plated edges of the interposer matching with the 6 pads on the motherboard
    1. Add a bit of solder to one of the pads on the motherboard, and tack the interposer in place with a bit of solder on one of the pads. Apply heat to this joint while you align the interposer board using your tweezers.

    A photo of one pad on the motherboard's sensor footprint soldered
    A photo of the interposer board held in place using the one soldered pad

    1. Once your board is aligned with the pads and tacked in place, apply solder to the remaining five pads. Make sure that you have a good fillet of solder connecting the interposer board to the pad on the motherboard.

    A photo of solder being applied to the interposer plated edges and the corresponding PCB pads
    A photo of the interposer completely soldered to the motherboard

    1. Repeat steps 4 and 5 with the second interposer board and the second vacuum footprint on the motherboard.

    A photo of the second interposer board soldered in place on the motherboard
    A photo showing both interposer boards soldered to the motherboard
    A photo with a full view of the motherboard with the modifications completed

    1. Check to make sure that the sensor is working properly. Connect to the motherboard with your computer and try sending some GCode commands to it with a GCode sender. We recommend using CNCjs.

      • First sensor command: M3426 G2 C1 I1 A110
      • Second sensor command: M3426 G2 C2 I1 A110

      When at ambient pressure, the response from each sensor should look something like this:

      V:29800 C:1 G:2 I:1
      

      Make sure the V value is about 29800. Don’t worry if it’s not exact. As long as it’s within 500 of 29800, it’s an acceptable value.

      If both sensors return an acceptable value, proceed to the next step.

    2. Next, check the sensor readings when connected to the pneumatic system. Push the vacuum line onto the VAC1 sensor. Install the N045 nozzle tip onto the nozzle. Next, turn on the pump for nozzle 1 and its valve using these commands:

      M106                  ;turn on pump 1
      M106 P1 S255          ;turn on valve 1
      

      With the pump and valve on, read the pressure from the first vacuum sensor:

      M3426 G2 C1 I1 A110
      

      You should read a value of about 15500. Don’t worry if it’s not exact. As long as it’s within 13000 - 18000, it’s an acceptable value. Record this number.

      Now, cover the tip of the nozzle with your finger and re-run the command. Make sure the pump and valve are still running. Record this number. Turn off the pump and valve using the following commands:

      M107                  ;turn off the pump
      M107 P1               ;turn off the valve
      
    3. Remove the vacuum tube from VAC1 and install it onto VAC2.

    4. Repeat step 8 again to check the second sensor. You’ll need to use M3426 G2 C2 I1 A110 to read the pressure from the second sensor instead of the first.

    5. Remove the vacuum tube from VAC2 and install it onto VAC1.

    6. If the value when the nozzle was covered was around 2000 less than the uncovered value for both sensors, then your installation is complete! If not, re-assess the soldering joints of the interposer board onto the motherboard and make sure they’re all connected with a solid joint. If you are still unable to get a good reading, please reach out to our support line and we’ll make sure you get up and running.